Recent Projects

Acme Steel Company

Riverdale, Illinois
Study of Soak Zone
Combustion Problems #4 Hot Strip Mill Furnace

Chicago, Illinois
Installation of Natural Gas/Air Mixing
Coke Oven Gas Distribution System

Installation of Natural Gas Burners & Controls
Boiler Nos. 1-2-3-4

Argonne National Lab.

Argonne, Illinois
Update/Replacement of (5) Boiler Control Systems
New Distributed Controls Systems for:
- Combustion & Furnace Draft
- Drum Level Feed Water
- Burner Management Systems

Double Eagle Steel

Dearborn, Michigan
Design of Steam Desuperheating Station

Assist in the Installation Design & Start-Up
Package Boiler Plant

J.I. Case

Hinsdale, Illinois
Re-Work of Plan Secondary Cooling Water System

Inland Steel Company

East Chicago, Indiana
Turnkey Automation of Boilers
Steam Vessel-S.S. Wilfred Sykes

Upgrade of Boiler Automation
Steam Vessel- S.S. Wilfred Sykes

Turnkey Automation of Boiler Room
Steam Vessel- S.S. E.L. Ryerson
Project included design & installation of:
- New windboxes & burners
- Combustion & feedwater control
- Burner Management System

Turnkey Automation of Boiler Room
Steam Vessel - S.S. P.D. Block
Project included design & installation of:
- New windboxes and burners
- Combustion & feedwater control
- Burner Management System

J & L Specialty Steel Inc.

Detroit, Michigan
Engineering Survey of Plant Steam System
Field condition & recommended improvements

Louisville, Ohio
Development of Feasibility Study
Replace Central Boiler House with unmanned "Ohio Specials"

Midland, Pennsylvania
Installation of a Zurn Package Water Tube Boiler

Development of Feasibility Study
Waste Heat Boiler System-DRAP Line

Jones & Laughlin Steel

Cleveland, Ohio
Plant Energy Study
Developed balance between BFG-Steam-Power Generation

Revamp of Exhaust Steam System, Study and Design

Pittsburgh, Pennsylvania
Conversion of South Side Boiler House to burn COG
Design engineering & procurement of material and equipment

Design of Fuel Oil System for Coke Plant Boiler House

Aliquippa, Pennsylvania
Study of Soaking Pits, Productivity and Capacities

Study of Capacity and Control Problems
For 400,000 lbs./hr Blast Furnace Gas fired boiler

LTV Steel Company

Indiana Harbor Works
Engineering of Installation of New Pilots and Main Burner
Boiler Nos. 4-5-6 @ Blast Furnace Boiler House

Study of City Water Distribution System

Plant Overall Energy Study and Balance
Developed balance between BFG-Steam-Power Generation

Upgrade of Descaling Pump System
Re-circulation System - 84" Hot Strip Mill

Chicago, Illinois
Conversion of Blast Furnace Gas Fired Boiler to Coke Oven Gas

Study of Coke Oven Gas Distribution System

Feasibility Study
Conversion of Turbo Blower to a Turbo-Generator

Detailed Design Engineering
Conversion of Turbo Blower to a Turbo-Generator

Feasibility Study
Replacement of Steam and Coke Oven Gas
Bar Mill Division

National Steel Company

Great Lake Division
Detroit, Michigan

Feasibility Study
Upgrade of Coke Oven Gas Combustion System
Reheat-Furnaces- 80" HSM

Navistar International Corp.

Chicago, Illinois
Design of Deaerator installation
Design Upgrade of Feedwater System
Design of plant compressed air dryer installation

Springfield, Ohio
Design of plant compressed air dryer installation

Rock Island, Illinois
Design of dry scrubber pollution control system for coal fired boiler house

Memphis, Tennessee
Design of 80,000 lb/hr package boiler and auxiliary water treatment system installation
Design of 2,000 SCFM rotary air compressor installation

Burr Ridge, Illinois
Design of Replacement Chilled Water System for Computer System

Libertyville, Illinois
Design of 15KV Power Distribution Network
Design of elevated mezzanine platform system
Design of Plant Fire Sprinkler System

Northern Illinois Gas

Aurora, Illinois
Boiler Fuel Study
Installation and Operating Cost Comparisons
Coal Fired Boilers vs. Natural Gas Firing

Republic Steel Corporation

Massillon, Ohio
Feasibility Study and Detailed Design Engineering
Installation of 75,000 lbs./hr coal fired Boiler and Bag House,
Renovation of Feedwater Treatment Plant for Blrs. No. 3-5-6

Chicago, Illinois
Cost Study of the Redesign of Car Bottom Heating Furnace

Engineering Study
Increased capacity of existing Billet Reheat Furnace and Addition of Heat Recovery Equipment

Warren, Ohio
Detailed Design Engineering
Installation of a 300,000 lbs./hr. BFG fire boiler including:
- Total foundation and building design,
- Complete piping & electrical design

Detailed Design Engineering
Main (1000#/910 F) & Exhaust (225#/ 550 F) steam piping
Installation of a 10 MW topping turbine generator

Feasibility Study and Preliminary Design
New Coke Oven Gas Supply System for the Blast Furnace Boiler House

St. Margaret Hospital

Hammond, IN
Detailed Design Engineering
Installation of 30 M lbs./hr. Package Boiler

Dyer, IN
Detailed Design Engineering
Installation of a complete Boiler House

Uniroyal, Inc.

Joliet, Illinois
Detailed Design Engineering
Rehabilitation of existing Boiler House
Three (3) 175,000 lbs./hr coal fired boilers including
- Preparation of cost estimates
- Specification and bid drawings
- Testing of new equipment

U.S. Steel Corporation

Gary Works
Feasibility Study and Detailed Design Engineering
Installation of Economizers on two (2) Waste Heat Boilers at 84"Hot Strip Mill

Detailed Design Engineering
Replacement of Existing Feed Pump Turbine Drive with Topping Turbine Driver- No. 4 Feedwater Pump @ TBBH

Detailed Design Engineering
Modification of 18" Blow-Off Valve- No. 13 Blast Furnace

Detailed Design Engineering
New Control Systems- No. 2D & 3 Pre-Carbon Lines
Coke Plant

Detailed Design Engineering
Installation of a 165 M lbs./hr High Pressure Package Boiler

Detailed Design Engineering
Installation of a 265psig 20" Steam Transmission Pipe Line
Approximate Length: 15,000 feet

Detailed Design Engineering
Upgrade of Operating Steam Pressure from 265# to 675#
No. 4 Boiler House

Detailed Design Engineering
Installation of a 675psig 24" Steam Transmission Pipe Line
Approximate Length: 3,500 feet

Detailed Design Engineering
Upgrade of Boiler Nos. 1-2-3-5-6
Turbo Blower Boiler House including:
- Replacement of F.D. & I.D. Fans
- Replacement of multi-fuel burners
- Replacement of BFG-MG-FO fuel systems
- Installation of a DCS Combustion Controls
- Installation Burner Management Systems

Preliminary Design Engineering
Upgrade of Cold Blast Mains


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